Our flagship platform integrates advanced modeling, materials science, and AI to replicate the exact conditions that parts and systems face. Built independently and refined through work with the Department of Defense, NASA, and the Department of Energy, DigitalClone® reduces test cycles, extends asset life, and lowers total lifecycle costs.
Analyze
Friction – Identify where and how contact surfaces create resistance that impacts efficiency.
Wear – Pinpoint material loss before it reaches critical thresholds.
Lubrication – Evaluate lubricant behavior and its effect on component health.
Predict
Fatigue – Anticipate when material stress will lead to cracking or failure.
Performance – Forecast how assets will operate under real-world conditions.
Lifecycle – Project service life across designs, parts, and systems.
How It Works
DigitalClone® goes beyond monitoring conditions or flagging anomalies. It simulates them before they happen.
Hybrid Modeling Approach Physics-based simulations and data science combine to replicate real-world operating conditions.
Key Factors – The platform calculates the combined effects of friction, lubrication, wear, and material microstructure.
Direct Link to Outcomes – Factors are linked directly to fatigue life, performance, and reliability outcomes.
Grain-Level Insight – Advanced modeling shows how material defects and manufacturing variables influence fatigue life.
Scalable. Tailored. Powerful.
DigitalClone® supports a wide range of industries and configurations. Every module is tailored to the domain and the decision-maker, whether the goal is to qualify a new part, identify a failure mode, or extend the life of equipment already in the field.
DC-AM
DC-AM models the additive manufacturing process from print to part, including process variables, microstructure, and grain-level fatigue.
DC-E
DC-E offers detailed component-level simulation for gears, bearings, and rotating systems used in defense, aerospace, rail, and wind.
DC-OM
DC-OM applies physics and ML fusion to field assets in operation, powering real-time health state and RUL predictions.
DC-IM
DC-IM integrates closed-loop monitoring and correction into the metal AM process for real-time QA at the layer level.
Each module runs on Sentient’s high-performance architecture, with AWS and GovCloud deployment options for secure, scalable integration.
Built for engineering. Backed by science.
DigitalClone® originated through years of R&D in government and defense programs. It’s the result of partnerships with agencies that demand rigor, repeatability, and validated results—like the U.S. Army, Air Force, Department of Energy, and NASA Jet Propulsion Laboratory.
Explore DigitalClone® for your industry:
Defense & Aerospace
Detect fatigue and failure before deployment. Extend equipment life and readiness.
Additive Manufacturing
Predict defects in real time. Accelerate AM design cycles.
Energy & Wind
Reduce turbine downtime and O&M costs. Improve grid reliability.
Industrial Equipment & Transport
Prevent costly shutdowns with early warnings for heavy equipment.
