Accelerate innovation for mission-critical systems.
Developed in partnership with the U.S. Department of Defense, NASA, and the Department of Energy, DigitalClone® brings physics-based modeling, materials science, and AI together in one toolkit. It gives defense engineers, acquisition teams, and sustainment leaders the ability to simulate real-world conditions and predict how components degrade over time before a single part enters production.
Whether advancing lightweighting initiatives or forecasting failure risk under extreme operating loads, DigitalClone® helps you build smarter and sustain longer.
Designed for operational readiness.
Defense programs demand faster timelines, reduced costs, and uncompromising reliability. From rotorcraft gearboxes to next-gen propulsion systems, the materials and designs at the heart of these systems must perform under pressure, without margin for error.
DigitalClone® simulates how materials behave at the microstructural level and how design choices influence long-term fatigue performance. That insight allows teams to avoid costly physical iterations, accelerate qualification of new components, and meet sustainability targets without overengineering.
DC-AM
Simulates the full process–structure–property relationship to evaluate additive builds before they’re printed. Used for part-level qualification, distortion modeling, and grain-level fatigue prediction across alloys like Inconel 718, Ti64, and stainless steel.
DC-E
Models drivetrain components using multi-body dynamics and materials-based fatigue simulations. Ideal for system-level trade studies, golden bill of materials creation, and life prediction under mission-specific loading profiles.
DC-IM
Provides real-time quality assurance during the metal AM build process. Detects, analyzes, and corrects layer-level defects on hybrid machines to achieve consistent, certifiable part quality.
Proven across government programs.
DigitalClone® is backed by a long history of collaboration with U.S. defense agencies and national labs. The platform’s fatigue models and microstructure simulations have been validated through joint programs with the Army, Air Force, Navy, NASA Jet Propulsion Laboratory, and the Department of Energy.
Key Applications:
Rotorcraft Systems –
Extend gearbox + drivetrain life under mission loads.
Naval Propulsion –
Reduce wear in shipboard drive systems.
Space Structures –
Qualify lightweight AM parts for extreme environments.
Ground Fleet Sustainment –
Predict failure risk + optimize maintenance schedules.
